Wear Resistant Textile Machine Clutch Textile Machinery Air Jet Loom Spare Parts 482634

Product Description:

• This Air-jet Loom Clutch Assembly (Part No. 482634, Code ADNR-0049) is a core control component of the air-jet loom drive system, consisting of Brake Coil (ADNR-00491), Coil Armature (ADNR-00492), Brake Electromagnet (ADNR-00493) and Clutch Coil (ADNR-00494). It realizes loom start/stop control, smooth braking and power clutching, serving as a key accessory to ensure high-speed operation and precise start-stop response of the loom.
  Brake Coil / Clutch Coil (375256): Wound with high-purity enameled copper wire, featuring high insulation grade and excellent heat resistance. It does not overheat or burn out during long-term power-on, and can quickly establish an electromagnetic field to drive braking/clutch actions.
  Coil Armature (394263/375254 etc.): With specifications OD 265mm, ID 85mm, it features precision-machined iron core and friction working surface, wear-resistant treatment on the surface, impact and fatigue resistance, showing no wear or slippage during long-term high-frequency clutching.
  Brake Electromagnet (394141/375255 etc.): Integrated magnetic circuit structure, realizing quick braking with stable braking torque, effectively shortening loom stopping distance and reducing stopping defects and weft breakage.
  Produced according to industry general standards, the flange mounting hole position and electrical interface are fully compatible with original parts, enabling direct replacement without loom modification. Adapted to continuous high-speed operation conditions of air-jet looms, the clutching/braking action is smooth without impact, reducing loom start-stop vibration and extending the service life of equipment and belts. It is a cost-effective alternative solution for daily maintenance and part replacement of air-jet looms in textile mills.

Features:

• Complete Original Specification for 1:1 Direct Replacement: The assembly includes 4 sub-components, with flange mounting hole position, coil electrical parameters and armature dimensions identical to original parts, enabling direct installation without loom modification.
  High-Stability Electromagnetic Control with Precise Start-Stop Response: The coils are wound with high-purity copper wire, with fast magnetic field establishment speed, quick response of clutching/braking actions, smooth loom start-stop without impact, reducing stopping defects.
  Wear-Resistant Armature with Long Fatigue Life: The friction working surface of the armature is wear-resistant treated, showing no wear or slippage during long-term high-frequency clutching, with stable braking torque, adapting to continuous loom operation conditions.
  Dual-Coil Integrated Design for Combined Braking + Clutch Control: The brake coil and clutch coil work independently to realize smooth loom braking and power on-off respectively, with clear control logic and convenient troubleshooting.
  High Insulation Grade with High Temperature and Aging Resistance: The coil insulation grade meets industrial standards, with excellent heat resistance, working stably without burnout or leakage in high-temperature and dusty workshop environments.
  Easy Installation and Low Maintenance Cost: Flange bolt fixing design for convenient disassembly and assembly. Each component can be replaced individually without replacing the entire assembly, reducing maintenance cost and downtime.

Technical Parameters:

Applications:

• This 482634 Clutch Assembly is a core drive control accessory for various air-jet looms, widely used in the main drive system of looms, serving as a key component for realizing loom start-stop control, smooth braking and power clutching.
  It is mainly suitable for the production of various cotton, chemical fiber, blended and yarn-dyed fabrics, especially for continuous operation conditions of high-speed air-jet looms. It can effectively reduce loom start-stop vibration, stopping defects and weft breakage, improve fabric quality and weaving continuity, and extend the service life of drive components such as loom belts and bearings.
  It is widely used in daily maintenance, batch part replacement and old equipment upgrading of air-jet looms in textile factories. It can perfectly replace original clutch assemblies of the same specification or replace sub-components individually, restore loom drive control accuracy, and reduce downtime losses caused by clutch/brake failures, serving as a necessary consumable accessory for air-jet looms in large and medium-sized textile enterprises.

Support and Services:

• Model and Specification Matching Service: Provide one-on-one adaptation consultation, accurately verifying the compatibility of the assembly and its components according to the customer's loom model, part number 482634 / code ADNR-0049 and sub-part numbers, avoiding selection errors.
  Installation and Commissioning Technical Guidance: Guide customers in completing assembly/component installation, electrical wiring and clutch brake system debugging, solving problems such as abnormal operation, slippage and weak braking after installation.
  1-year Warranty Service: The product provides a 12-month warranty period. Quality problems caused by non-human damage (such as coil burnout, armature wear, brake failure) can be replaced.
  Bulk Stock Support: Sufficient permanent stock for the standard 482634 assembly and its sub-components, supporting fast delivery of large-batch orders to meet the centralized maintenance and stock preparation needs of textile mills.
  Customization Service: Custom services of the same specification are available according to customers' special loom models and electrical parameter requirements, adapting to niche loom models and special weaving processes.
  7×24-hour After-sales Support: Online technical support all year round to solve adaptation, installation and failure problems, helping customers troubleshoot quickly and avoid production downtime losses.

Packing and Shipping:

• The clutch assembly and its sub-components adopt professional textile accessory protective packaging to avoid housing deformation, coil damage, armature bumping and friction working surface damage during transportation.
  The assembly/large armature is independently placed in a shock-proof foam slot and sealed with a moisture-proof bag;
  Small accessories such as coils are separately packaged to avoid extrusion deformation;
  The outer layer is a thickened hard cardboard box, which is compression-resistant and drop-resistant, suitable for long-distance sea and land transportation.
  Standard packaging is accurately counted in single-piece/set boxes. The outer box is clearly marked with product part number (482634), code (ADNR-0049), sub-component model, quantity and batch information, convenient for warehouse inventory, storage and on-site use. Custom packaging and OEM packaging are available to meet the needs of cross-border e-commerce, foreign trade orders and brand customers.
  In-stock orders are shipped within 48 hours. Domestic logistics and express delivery are available; cross-border shipping methods include international express, sea freight and air freight with full traceable logistics information to ensure safe and on-time delivery.

FAQ:

• Q1: Which looms is this clutch assembly compatible with? Can it directly replace the original part?
  A: This assembly is specially designed for the main drive system of air-jet looms (Part No. 482634). The flange mounting hole position, electrical interface and armature dimensions are fully compatible with the original part, and can be directly replaced without loom modification. Sub-components such as brake coil, armature and brake electromagnet can also be replaced individually without replacing the entire assembly.
  Q2: What are the common causes of clutch slippage and weak braking? How to deal with it?
  A: Common causes include: 1) worn or oil-contaminated friction working surface of the armature; 2) abnormal or burned coil voltage; 3) too large/too small installation gap; 4) magnetic circuit attenuation of the brake electromagnet. Troubleshooting steps: first check if the installation gap meets the standard, then check if the coil wiring and voltage are normal; if the armature working surface is worn or dirty, clean/replace the armature assembly; for coil faults, it is recommended to replace the coil of the same specification.
  Q3: What is the service life and warranty period of the assembly? Can components be replaced individually?
  A: Components such as the armature and coil of the assembly can work stably for a long time under normal working conditions, with a service life far exceeding ordinary clutches. The product provides a 1-year warranty period, and quality problems caused by non-human damage during the warranty period can be replaced. The assembly supports individual replacement of each sub-component without replacing the entire assembly, reducing maintenance costs.