CLutch ELectromagnet 382870 HTV Rapier Loom Parts OEM 4.3KG Weight

Product Description:

• This Clutch Electromagnet (Part No. 382870) is a core drive accessory specially designed for the electromagnetic clutch system of HTV series rapier looms. With a brazed copper coil assembly integrated with an aluminum alloy base, it generates stable electromagnetic force when energized to drive the clutch friction assembly for smooth power engagement and fast braking, serving as a key component to ensure precise start-stop response and stable transmission efficiency.
  The coil part is wound with high-purity enameled copper wire and encapsulated by brazing process, with precise turns and stable resistance, which can quickly establish a magnetic field when energized, with sufficient suction and fast response. The base is precision machined from high-strength aluminum alloy with anodized surface treatment, which is corrosion-resistant and impact-resistant, adapting to the loom's high-frequency vibration conditions. The double black friction layers on the outer ring are made of wear-resistant composite materials, which can transmit torque with the clutch friction lining and also have auxiliary braking function. Produced with a 1:1 replica of the original standard, the mounting holes and dimensions are identical to the original part, enabling direct replacement without loom modification. The overall structure is sturdy and durable, with uniform and stable electromagnetic force and smooth clutch action without impact. It is a cost-effective original-equivalent replacement solution for daily maintenance and part replacement of HTV series rapier looms in textile mills.

Features:

• 100% Compatibility with Original Standard: Specially designed for HTV series rapier looms, with mounting dimensions and electrical parameters identical to the original part, enabling direct replacement without loom modification.
  Brazed Copper Coil for Stable Electromagnetic Performance: High-purity enameled copper wire + brazing encapsulation process, with firm coil structure and stable resistance, providing sufficient suction and fast response when energized, with no delay in clutch action.
  Aluminum Alloy Base for Vibration and Corrosion Resistance: High-strength aluminum alloy base with anodized surface treatment, adapting to the loom's high-frequency vibration conditions, showing no deformation or corrosion during long-term use.
  Double Friction Layers for Wear and Impact Resistance: Double black wear-resistant friction layers on the outer ring, with both torque transmission and auxiliary braking functions, featuring excellent wear resistance and not prone to wear or falling off during long-term use.
  Compact Structure and Easy Installation: Flange bolt fixed installation for convenient disassembly and assembly, restoring clutch function without additional debugging, reducing loom downtime maintenance time.
  Cost-Effective to Reduce Maintenance Costs: Bulk stock supply, perfectly replacing original parts to significantly reduce accessory costs for daily maintenance in textile mills.

Technical Parameters:

Applications:

• This clutch electromagnet is a core accessory for the electromagnetic clutch system of HTV series rapier looms, widely used in the loom clutch assembly to generate electromagnetic force to drive the friction assembly, and assist in torque transmission and braking through the outer ring friction layers, serving as a key component to ensure precise loom start-stop response and stable transmission efficiency.
  It is mainly suitable for the electromagnetic clutch system of HTV series rapier looms. Through stable electromagnetic force, it realizes smooth power engagement and fast braking of the loom. At the same time, the double friction layers can effectively transmit torque and assist braking, reducing loom start-stop vibration, stopping defects and warp breakage, and improving weaving continuity and yield rate. It is widely used in daily maintenance and batch part replacement of HTV series looms in textile factories, perfectly replacing original electromagnets of the same specification, reducing downtime losses caused by insufficient electromagnetic force and clutch slippage, serving as a necessary consumable accessory for HTV rapier looms in large and medium-sized textile enterprises.

Support and Services:

• Model and Specification Matching Service: Provide one-on-one adaptation consultation, accurately verifying the compatibility of the electromagnet according to the customer's loom model (HTV series), part number 382870 and ADNR-00062a/ADNR-0064a/ADNR-00572/ADNR-00064, avoiding selection errors.
  Installation and Commissioning Technical Guidance: Provide detailed Chinese and English installation instructions to guide customers in completing electromagnet installation, wiring and clutch system debugging, solving problems such as insufficient suction and abnormal clutch action after installation.
  1-year Warranty Service: The product provides a 12-month warranty period. Quality problems caused by non-human damage (such as coil open circuit, short circuit, abnormal suction, friction layer falling off) can be replaced.
  Bulk Stock Support: Standard specifications are in permanent stock, supporting fast delivery of large-batch orders to meet the centralized maintenance and stock preparation needs of textile mills.
  Customization Service: Custom services of the same specification are available according to customers' special loom models and installation dimension requirements, adapting to niche loom models and special working conditions.
  7×24-hour After-sales Support: Online technical support all year round to solve adaptation, installation and failure problems, helping customers troubleshoot quickly and avoid production downtime losses.

Packing and Shipping:

• Our clutch electromagnets adopt professional textile accessory protective packaging to avoid coil damage, base deformation and friction layer scratching during transportation. Each electromagnet is independently placed in a shock-proof foam slot, sealed with a moisture-proof bag, and packed in a thickened hard cardboard box, which is compression-resistant and drop-resistant, suitable for long-distance sea and land transportation.
  Standard packaging is accurately counted in single-piece/box. The outer box is clearly marked with product part number (382870), codes, compatible loom model (HTV series rapier looms), specifications, quantity and batch information, convenient for warehouse inventory, storage and on-site use. Custom packaging and OEM packaging are available to meet the needs of cross-border e-commerce, foreign trade orders and brand customers.
  In-stock orders are shipped within 48 hours. Domestic logistics and express delivery are available; cross-border shipping methods include international express, sea freight and air freight with full traceable logistics information to ensure safe and on-time delivery.

FAQ:

• Q1: Which looms is this electromagnet compatible with? Can it directly replace the original part?
  A: This electromagnet is specially designed for HTV series rapier looms, with mounting dimensions and electrical parameters identical to the original part, and can be directly replaced without loom modification.
  Q2: What impact will insufficient suction or faulty electromagnets have on the loom? How to judge when replacement is needed?
  A: Insufficient suction or faulty electromagnets will lead to reduced clutch transmission efficiency, slow loom start-stop response, clutch slippage, excessive stopping distance and higher warp breakage rate. The basis for judging replacement: reduced loom transmission efficiency, obvious clutch slippage, or electromagnet coil open circuit/short circuit, abnormal suction and friction layer falling off, it is recommended to replace with an electromagnet of the same specification.
  Q3: What is the service life and warranty period of the electromagnet?
  A: This electromagnet is made of brazed coil + aluminum alloy base + wear-resistant friction layers, with a service life of tens of thousands of hours under normal working conditions. The product provides a 1-year warranty period, and quality problems caused by non-human damage during the warranty period can be replaced.