High Hardness Clutch Armature Brake Disc B163593 For Picanol Omni And OmniPlus-I Air Jet

Clutch Armature Brake Disc B163593 Picanol Omni & OmniPlus-i Air-jet

Product Description:

• This Clutch Armature Brake Disc (Part No. B163593, Code APOD-00432/HCTH-00372) is a core control component specially designed for the drive system of Picanol Omni & OmniPlus-i series air-jet looms. Integrating the functions of clutch armature and brake disc, it cooperates with electromagnetic coils to realize power clutching and quick braking of the loom, serving as a key accessory to ensure precise start-stop response and smooth transmission of the loom.
  The disc body is precision machined from high carbon alloy steel with heat treatment strengthening on the surface, featuring high hardness and wear resistance, showing no deformation or warping under long-term high-frequency clutching and braking conditions. The friction working surface is specially wear-resistant treated with stable friction coefficient and uniform braking torque, effectively shortening loom stopping distance and reducing stopping defects and weft breakage. The center shaft sleeve and bolt connection structure are reproduced according to original Picanol standards, with keyway and mounting hole position identical to the original part, enabling direct replacement without loom modification. The overall structure is compact, with sensitive operation when working with electromagnetic coils, smooth clutch engagement without impact, and fast braking response, adapting to continuous high-speed loom operation conditions.
  The stable operation of the armature brake disc reduces loom start-stop vibration, extends the service life of drive belts, bearings and other components, and lowers loom energy consumption. It is a cost-effective original-equivalent replacement solution for daily maintenance and part replacement of Picanol Omni series looms in textile mills.

Features:

• 100% Compatibility with Original Standard: Specially designed for Picanol Omni/OmniPlus-i series looms (Part No. B163593), with keyway and mounting hole position identical to the original part, enabling direct replacement without loom modification.
  High Carbon Alloy Steel Material for Wear and Deformation Resistance: The disc body is made of high carbon alloy steel with heat treatment strengthening, featuring high hardness and wear resistance, showing no deformation or warping under long-term high-frequency clutching and braking conditions with a long service life.
  Dual-Function Integrated Design for Combined Clutch and Brake: Integrating the functions of clutch armature and brake disc, it realizes power clutching and quick braking in cooperation with electromagnetic coils, reducing the number of components and lowering maintenance costs.
  Stable Friction Working Surface with Uniform Braking Torque: The friction surface is specially wear-resistant treated with stable friction coefficient and uniform braking torque, effectively shortening stopping distance and reducing stopping defects and weft breakage.
  Sensitive and Smooth Operation to Reduce Loom Impact: The precision-machined armature disc body works with electromagnetic coils for smooth clutch engagement without impact and fast braking response, reducing loom start-stop vibration and extending the service life of drive components.
  Easy Installation and Maintenance: Shaft keyway mounting + flange bolt locking design for convenient disassembly and assembly, requiring no additional debugging before use, reducing loom downtime maintenance time.

Technical Parameters:

Applications:

• This APOD-00432/HCTH-00372 Clutch Armature Brake Disc is a core control accessory for the drive system of Picanol Omni & OmniPlus-i series air-jet looms, widely used in the main drive clutch and brake mechanism of the loom, serving as a key component to ensure precise start-stop response and smooth transmission of the loom.
  It is mainly suitable for the production of various cotton, chemical fiber, blended and high-count high-density fabrics, especially for continuous weaving conditions of high-speed air-jet looms. Through stable clutching and braking actions, it can effectively reduce loom start-stop vibration, stopping defects and weft breakage, improve weaving continuity and yield rate, and extend the service life of loom drive belts, bearings and other components.
  It is widely used in daily maintenance, batch part replacement and old equipment upgrading of Picanol Omni series looms in textile factories. It can perfectly replace original armature brake discs of the same specification, restore loom drive control accuracy, and reduce downtime losses caused by clutch/brake failures, serving as a necessary consumable accessory for Picanol air-jet looms in large and medium-sized textile enterprises.

Support and Services:

• Model and Specification Matching Service: Provide one-on-one adaptation consultation, accurately verifying the compatibility of the brake disc according to the customer's loom model (Omni/OmniPlus-i series), part number B163593 and code APOD-00432/HCTH-00372, avoiding selection errors.
  Installation and Commissioning Technical Guidance: Provide detailed Chinese and English installation instructions to guide customers in completing brake disc installation, shaft sleeve fixing and clutch brake system debugging, solving problems such as abnormal operation, slippage and weak braking after installation.
  1-year Warranty Service: The product provides a 12-month warranty period. Quality problems caused by non-human damage (such as disc deformation, friction surface wear, loose bolts) can be replaced.
  Bulk Stock Support: Sufficient permanent stock for the standard APOD-00432/HCTH-00372 specification, supporting fast delivery of large-batch orders to meet the centralized maintenance and stock preparation needs of textile mills.
  Customization Service: Custom services of the same specification are available according to customers' special loom models and installation dimension requirements, adapting to niche loom models and special weaving processes.
  7×24-hour After-sales Support: Online technical support all year round to solve adaptation, installation and failure problems, helping customers troubleshoot quickly and avoid production downtime losses.

Packing and Shipping:

• Our clutch armature brake discs adopt professional textile accessory protective packaging to avoid disc deformation, friction surface scratching and loose bolts during transportation. Each brake disc is independently placed in a shock-proof foam slot, sealed with a moisture-proof bag, and packed in a thickened hard cardboard box, which is compression-resistant and drop-resistant, suitable for long-distance sea and land transportation.
  Standard packaging is accurately counted in single-piece/box. The outer box is clearly marked with product part number (B163593), code (APOD-00432/HCTH-00372), compatible loom model (Picanol Omni series air-jet looms), quantity and batch information, convenient for warehouse inventory, storage and on-site use. Custom packaging and OEM packaging are available to meet the needs of cross-border e-commerce, foreign trade orders and brand customers.
  In-stock orders are shipped within 48 hours. Domestic logistics and express delivery are available; cross-border shipping methods include international express, sea freight and air freight with full traceable logistics information to ensure safe and on-time delivery.

FAQ:

• Q1: Which looms is this brake disc compatible with? Can it directly replace the original part?
  A: This brake disc is specially designed for Picanol Omni & OmniPlus-i series air-jet looms (Part No. B163593). The keyway and mounting hole position are identical to the original part, and can be directly replaced without loom modification.
  Q2: What impact will worn or deformed brake discs have on the loom? How to judge when replacement is needed?
  A: Worn, deformed or warped brake discs will lead to insufficient braking torque and clutch slippage, causing problems such as excessive loom stopping distance, unstable start-stop, increased fabric defects and abnormal noise of drive components. The basis for judging replacement: significantly longer loom stopping distance, severe clutch slippage, friction surface wear exceeding 0.1mm or disc deformation, it is recommended to replace with a brake disc of the same specification.
  Q3: What is the service life and warranty period of the brake disc?
  A: This brake disc is made of high carbon alloy steel with heat treatment strengthening, which can work stably for a long time under normal working conditions with a service life of tens of thousands of hours. The product provides a 1-year warranty period, and quality problems caused by non-human damage during the warranty period can be replaced free of charge.